HEAT-MOLDABLE SPORTBOOT LINERS//

ULTRALON foam is also much lighter than traditional stock liners and injection liners. Actually, using
Intuition liners will  not only provide you with superior warmth and comfort for your feet, but they are also
up to 0.5 kilograms (1 pound) lighter.
The process requires that the liner template be heated up for a few minutes until the ULTRALON foam is soft and maliable. Once the liner is ready to be fit, it is put onto the foot of the buyer and placed into the boot to be used with the liner so that it  molds to your foot and the inside of your boot for more comfort and better performance. The liner is designed to have an overlap entry instead of a tongue to give it the necessary ankle support without the  r equirement
for additional ankle  reinforcement. This overlap design is also the only total  contact liner, which means that,  unlike foam
injection, the  liners are in contact  with the entire surface of your foot. This design has been  proven to offer the best
performance and the most comfort for all users.

ULTRALON EVA FOAM//

What makes Intuition products unique is our liner molding process, which would not be possible without our partner, ULTRALON Products', foam.  All our products are made from thermo-forming closed cell foam. This foam consists of millions of tiny cells, or bubbles, which are created by pouring  measured amounts of the mixed ingredients into a two-piece mold which is sealed and heated under tremendous pressure. The material is heated slowly and evenly to a specific temperature and pressure, then is allowed to cool to ambient temperature before the mold is opened and the foam is removed.

This process results in very uniform cell structure and a very high percentage (70% - 80%) of cross-linkage between molecules in each cell wall. This high  percentage of cross-linkage between the cells means that the foam does not allow gases in each of the tiny bubbles to migrate to the others, which would change  the shape of the foam. The membrane between the cells is also treated with a chemical "filler" which creates a more homogeneous membrane.

All of this results in the ability to mold the foam into a specific shape when heated, which the foam will retain when cooled with reduced heat-related shrinkage, high quality "memory", and resistance to "packing out". This foam can also be re-heated and molded more than once without damaging its structural integrity or quality.

Using this foam for Intuition products allows us to provide a completely customized fit by heating the foam and molding it specifically to your foot and boot at the same time. Since the foam can be remolded several times without compromise, we can also adjust your Intuition liner if you want to fit it into another shell at a later time. One final benefit to this foam is that it will not lose its structural integrity if it is shaved down. As long as the cut does not go all the way through the foam,  we can shave small areas around the liner to compensate for any remaining pressure points encountered after molding due to foot irregularities.